Do Pellet Grills/Smokers Dry Out Meat? (It Depends)


Hi, I’m Chris I started PelHeat.com back in 2007.

When I’m discussing wood pellet grills/smokers with people who have not used one before I get asked quite a lot of questions. One of them is ‘do pellet grills/smokers dry out meat?‘. Well, the answer is ‘it depends’, depending on the specific cut of meat (how fatty it is) and how the pellet grill/smoker is prepared. With any grill/smoker, you have the potential to dry out the meat. If that is a concern then using a water pan is advisable, and I’ll discuss that more below. However, I also want to discuss how pellet combustion compares to other smokers using electricity, charcoal and propane.

Traeger Wood Pellet Grill/Smoker
How does a wood pellet grill/smoker compare to electric, charcoal and propane smokers when it comes to the risk of drying out food?: Image – Traegergrills.com

Disclaimer: Hey! By the way… any links on this page that lead to products on Amazon or other sites are affiliate links and I earn a commission if you make a purchase.

Grill/Smoker Fuel Type and Moisture Content

When I’ve been asked about pellet grills/smokers drying out food its commonly from someone who currently uses a propane grill. Why? Well, you may not know this, but during the combustion of propane quite a lot of moisture is produced. Now that may sound really odd, but its true. But don’t just take my word for it:

‘The combustion of propane results in the creation of relatively large amounts of water.’

sciencing.com

As propane grills produce quite a lot of moisture, its easier to keep the food moist during the cook. Now that doesn’t mean you never have to use a water pan on a propane grill, or stop basting the meat during the cook. As I stated above, it all really depends on the specific type of meat you’re cooking.

The general point is, of all the fuel choices on a grill/smoker, propane naturally will create a more moist cooking environment. So how do the other types of fuel choices compare? Specifically, electric (hot element), charcoal and of course pellets.

Pellet vs Electric Smokers
What appear to be two very similar smokers actually operate/perform very differently: Original Images – BBQGuys.com

Well, when using an electric smoker as I discussed in my electric vs pellet smokers post, in almost all cases you will want to use a water pan with an electric smoker. An electric smoker produces the dryest heat of them all, for the reason being there is no combustion taking place, hence no additional moisture is produced.

So what about charcoal vs pellets? Well, both charcoal and pellets share the same raw material, wood. However, the process which produces them is very different. Hence, the amount of moisture within each fuel is different as a result.

While both charcoal and pellets are made from wood, they are actually very different types of wood fuel: Image – Amazon.com

Charcoal is actually produced from burning wood in a low oxygen environment. The result is essentially a concentrated form of wood energy with most of the volatiles burnt off and very little moisture remaining (less than 1%). Therefore, on a charcoal smoker, you have the same risk of drying out the meat (pretty much) as you do when using an electric smoker.

Hence, when doing long/slow smoking sessions on a charcoal smoker you really need to use a water pan most of the time to not dry out the meat. So what about pellets, do they carry the same risk of drying out the meat? Not quite.

Wood pellets contain more moisture than charcoal: Image – Amazon.com

Wood pellets are a compressed form of wood, however, no combustion takes place during their formation. I have an article on how Traeger wood pellets are made if you are interested. However, the wood does need to be dried before it can be processed in a pellet mill to make pellets (typically to around 15% moisture).

Within the pellet mill, the wood is put under compression and as a result heat is created, so some additional moisture is lost. The resulting wood pellets typically end up with a moisture content of between 5-10%. Hence, wood pellets are not completely dry and contain quite a bit more moisture than charcoal.

But how do wood pellets compare to propane when it comes to moisture produced during combustion? Unfortunately, I don’t have any direct figures to quote, however, propane does produce more moisture than wood pellets during combustion. Therefore, you are more likely going to want to use a water pan with a pellet grill/smoker than with a propane grill/smoker.

How and When To Use A Water Pan

So I know a lot about wood pellets and I know a lot about pellet grills/smokers. But I’m not a BBQ expert, therefore for better advice on how and when to actually use a water pan I’ve included the video below. Just to further emphasize my points above, the fuel used does influence how much moisture is created during the cook. However, primarily it comes down to the type of meat you’re cooking (how fatty it is) and whether you are cooking it fast or slow.

The guys from BBQ Tricks have a discussion with some good points on when/how to use water pans.

The other point to mention with water pans as is discussed in the video above, you don’t just have to use water in them. Many people will try beer and various fruit juices as examples to add additional flavour to the meat. Depending on the position of the water pan, if its placed directly under the meat as it cooks it will also catch the fat, heat that up and direct it back towards the food. This brings me on to an alternative/compliment you can use on a pellet grill/smoker to stop food drying out, GrillGrates.

Using GrillGrates On Wood Pellet Grills/Smokers To Stop Meat Drying Out

Now, usually when I’m discussing the benefits of using GrillGrates on pellet grills/smokers as I discuss in my linked article its about improving grilling/searing performance. However, what GrillGrates can also do is help to stop food drying out. How do they do this?

Well, the design of the valleys in the GrillGrates capture the grease/fat as it drips off the food. They then vapourize that fat back up and into the food, helping it to retain its moisture. The added benefit being they can also help to reduce the chances of grease flare-ups. They are a really clever design, with multiple benefits over using the standard wire/cast-iron racks.

GrillGrates not only provide higher temperature grilling, but they can also at the same time improve the flavour and moisture of the food.

Conclusions On If Pellet Grills/Smokers Dry Out Meat

So to summarize my comments above, while pellet grills/smokers carry a higher risk of drying out meat compared to a propane grill/smoker, pellets carry a lower risk of drying out meat compared to charcoal and electric smokers. The point is though, with any smoker, the water pan is your friend.

The advantage of pellet smokers/grills compared to propane units is you can get much more flavour into the food from the combustion of pellets using one of the many varieties of BBQ wood pellets. Also, with a WiFi pellet grill you really have much more convenience, you can monitor/control a pellet grill from pretty much anywhere and just let it get on with the cook.

That’s it! Thanks for reading, I hope this article has rested any concerns you have had about pellet grills/smokers drying out your food. I’ve been answering several other questions recently as well such as how does a pellet grill work. Furthermore, if you want to read about all the different pellet grills/smokers on the market today, please check out my Wood Pellet Grill/Smoker Guide. 🙂

Click above for our suggestion tool to help you find a pellet grill/smoker within your budget

A to Z List of Pellet Grill/Smoker Brands

A to Z List of Pellet Grill/Smoker Brands

Back in 2007 when I first become aware of pellet grills and smokers the only brand I was really aware of was Traeger. Traeger is really where this whole concept of cooking with pellets started in the 1980s. It was a ‘slow burner’ (pardon the pun) but since the 2010s is really when pellet grills and smokers started to get mainstream awareness, discussed alongside gas and charcoal grills. There are now over 30 pellet grill/smoker brands that I’m aware of, and the link above goes to my A to Z list of brands article.

Now, you may already be aware of a few of the other brands such as Pit Boss, Camp Chef, Z Grills and I’m sure you are aware of Weber, though you may not have known they have entered the pellet grill game. However, they are now many, many more brands to look into. Some may be what are commonly referred to as ‘Traeger clones’, but many others are offering their own unique designs and features.

A to Z List of The Best BBQ Wood Pellets

A pellet grill/smoker is only as good as the BBQ pellets you put into it. The type/quality of the BBQ wood pellets you use will impact temperature performance and smoke flavour. There are many pellet flavours including Apple, Hickory, Mapel, Oak and Walnut to name but a few. However, some brands are hardwood blended pellets whereas others are 100% single wood species.

In this article, I provide details on over 20 brands of BBQ wood pellets, their range of flavours, whether they are 100% single wood species or hardwood blended pellets, their typical price and where they are available. I also provide tips on how to get the best deal when buying BBQ wood pellets and how to test pellet quality. Finally, I discuss the new kid on the block, charcoal pellets and their special attributes compared to all other hardwood BBQ pellets.

Chris - PelHeat

Hi, I’m Chris. I started PelHeat.com back in 2007. This website is intended to be an educational resource on how pellets are made and their various uses. I hope you find the information useful.

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