Which Pellet Grills Offer Direct-Flame Searing? (+ Do You Need It?)


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Hi, I’m Chris I started PelHeat.com back in 2007.

If you’re in the market for your first or a replacement pellet grill there is a feature that a lot of people look for, direct-flame grilling. So with this article, I want to discuss which brands offer direct flame grilling on their pellet grills and which don’t (currently). I also want to discuss if you really need it and the potential downsides with direct flame access. While giving the user access to the direct flame from for the pellet burn pot can improve grilling/searing performance, it does come with risks. Those risks include a higher probability of grease fire flare-ups along with an increased risk of drying out/burning your food. Hence, its why some pellet grill brands choose not to offer direct-flame access.

Camp Chef Direct Flame Pellet Grills
Camp Chef currently produce my favourite line of mid-range domestic pellet grills with direct flame grilling/searing/broiling: Image – Campchef.comOpens in a new tab.

While direct-flame access on a pellet grill can definitely help grilling/searing performance, its not true to say you cannot get reasonable grilling performance on a pellet grill without it. There are various other factors which dictate grilling/searing performance. For instance, what is the grate made from? Thin wire or thick cast-iron? Furthermore, the type of control panel fitted to the pellet grill can also make a big difference. All will be explained below.

Introduction To Pellet Grill Direct-Flame Grilling

Just to point out the obvious, direct-flame grilling is where the means of collecting grease on the pellet grill actually lets the flames of the pellet fire reach the food. While pellet grill/smokers are commonly referred to as ‘indirect cookers’, like the oven in your kitchen. Letting the flame reach the food its self is definitely a form of direct heat. The result of this direct heat is higher temperatures at the cooking surface. Typically, a pellet grill without direct flame access will max out at 500 degrees. Whereas pellet grills providing direct-flame access can achieve up to 700 degrees at the cooking surface. Hence, the potential of improved high-temperature grilling/searing performance.

Pit Boss Direct Flame Pellet Grills
Pit Boss is another popular pellet grill brand who have built a strong reputation on offering direct-flame access: Image – Pitboss-grills.com

Are there potential downsides with providing direct flame access on a pellet grill? Yes, there are, and we have examples below. However, when properly monitored and the pellet grill has been cleaned correctly, those potential risks can be mitigated. However, the simple facts are, if you are going to do direct-flame grilling you need to more aware and really paying attention to avoid the potential risks of a grease fire or drying out/burning your food. I’m mainly going to reference the brands which do provide the option of direct-flame access, but I’d be remiss if I didn’t reference Traeger as they are the most popular pellet grill brand (here’s proof).

Traeger – No Direct Flame Option

So to date, Traeger has never offered direct-flame grilling on any of their pellet grills. Traeger is trying to market their brand with features such WiFire app on the lastest Pro Series, Ironwood and Timberline models as being very easy to use. Well, adding in direct-flame broiling does require more user skill/awareness. Hence, the reason I don’t think Traeger add direct-flame broiling onto their grills (though never expressly stated) is that they don’t want social media posts showing users burning their food or having a grease fire.

Traeger Timberline Pellet Grills
No Traeger pellet grills to date, including the latest top-of-the-line Timberline models, provide direct-flame access: Image – Traegergrills.comOpens in a new tab.

How does Traeger’s choice not to include direct-flame access impact their grilling/searing performance? Well, you will not be able to achieve the same high temperatures at the cooking grate as the other pellet grills below. Though grilling performance can be reasonable on the latest models out the box. However, previous-generation Traeger grills based on the old Traeger Pro controller which is not a PID controller can struggle. That also includes the Traeger Scout and Ranger portable grills. For instance, the latest Traeger grills referenced above will get up to 500 degrees. Whereas the previous generation Traeger grills will struggle to get to 450 degrees. If a grill can not exceed at least 450 degrees, its grilling performance will be pretty poor. However, with any Traeger grill, I recommend the addition of some GrillGrates to improve grilling/searing performance.

Pit Boss – Direct Flame On Most Pellet Grills

As I referenced on the image above, Pit Boss has built a strong reputation offering direct-flame access on their pellet grills to provide good grilling/searing performance. Furthermore, on almost every Pit Boss pellet grill I can think of, they also include cast-iron grill grates which help to hold the heat, again providing superior grilling/searing performance over thin wire-racks found on some pellet grills. However, not every Pit Boss pellet grill offers direct flame access, however certainly most do. Some Pit Boss budget pellet grills such as the 340 do not feature direct flame access or cast-iron grates. However, all the latest models, which includes the Platinum Series, do feature cast-iron grates and direct-flame access.

Pit Boss Pellet Grills With Direct Flame Access
Both models in the Pit Boss Platinum Series offer direct flame broiling: Image – Pitboss-grills.com

Camp Chef – Direct Flame On Some Pellet Grills

At the top of the article, I stated that Camp Chef currently produce my favourite mid-range pellet grills providing access for direct flame grilling. However, there are several Camp Chef pellet grill models which do not feature direct-flame access. All Woodwind models feature ‘Slide’n Grill’ direct flame access, but only certain models in the cheaper SmokePro range do. Neither of the SmokePro SE, XT, DLX or LUX variants include Slide’n Grill, however, the SGX models do. In other words, while direct flame access is not exclusive to the Camp Chef Woodwind range, it almost is. While on the Camp Chef pellet grills you can purchase cast-iron grates as an optional extra, I personally would just purchase a set of GrillGrates instead which will perform even better than cast-iron.

Camp Chef Woodwind Pellet Grills With Direct Flame Access
All Camp Chef Woodwind pellet grills feature ‘Slide’n Grill’ direct flame access: Image – Campchef.comOpens in a new tab.

Weber – Direct Flame Access, But…

While Weber is relatively new to the pellet grill game, they are the biggest name in BBQ, period. Therefore, there was a lot of fan fair when Weber brought out their SmokeFire range of pellets grills to market, which feature direct flame access. Unfortunately, as many users have found, this first generation of SmokeFire pellet grills have some issues. Now, while I’m very confident that Weber can address all of these issues with their next generation of SmokeFire grills, its been a tough learning experience for them. The choice to use the same flavorizer bars from their gas grills and their method of capturing grease and ashes from the fire are the main cause of the issues. So while you do have direct flame access on the Weber SmokeFire pellet grill, they are not currently (until a redesign) a pellet grill I would recommend.

Weber SmokeFire Pellet Grills With Direct Flame Access
Both the EX4 and EX6 Weber SmokeFire pellet grills provide direct flame access: Image – BBQGuys.comOpens in a new tab.

GMG – Direct Flame Access, If You Ask For It

So GMG (Green Mountain Grills) are an interesting case, and while you can get direct flame access on any pellet grill they offer, including the superb Davy Crockett portable pellet grill, you have to purchase the required sliding grease tray separately. When I asked GMG why this is the case, they responded with ‘the open flame system can be very dangerous to a user not familiar with it.‘ As I’ve stated several times above, this is true, and therefore I actually commend GMG for their approach. They are offering the option to consumers, but not specifically marketing the feature. Therefore, they get to warn users before they decide to use the feature. I suspect if Traeger ever does offer direct-flame grilling in the future, this is the approach they may take.

Green Mountain Grills With Direct Flame Access
Direct flame access via a sliding grease tray is available for all GMG pellet grills, but you have to purchase it separately: Image – BBQGuys.comOpens in a new tab.

Oklahoma Joe’s – Direct Flame On Most Pellet Grills

There are currently three Oklahoma Joe’s pellet grills on the market in their Rider range. Now, the base model (Rider 600) does not have a sliding grease tray for direct flame access. However, the two larger models the Rider 900 and the Rider DLX do have sliding grease trays. Though I should note, the Rider DLX offers a much more convenient means to adjust the grease tray to let the flames through. With the 900 you have to lift up the grates and use a tool to slide the grease tray. On the DLX there is a handle on the outside, you select Smoke and the grease tray is closed. You select Sear and the grease tray opens up to let the flames through, it appears to work pretty well.

Oklahoma Joe's Pellet Grills With Direct Flame Access
The Rider DLX in the Oklahoma Joe’s pellet grill range has the easiest means to open/close the grease tray for direct flame access: Image – Oklahomajoes.com

Z Grills – Direct Flame On One Pellet Grill (Currently)

Until recently direct flame was not accessible on any Z Grill pellet grills. Furthermore, as they are based on previous generation time-based control panels (not PID), they are limited to a maximum temperature of 450 degrees. Therefore, their grilling performance has not been great out of the box. However, Z Grills have started to add adjustable grease trays to let the flames through. Their latest 600 seriesOpens in a new tab. features this style of grease tray and I expect to see it on more Z Grills models in the future.

Z Grills 600 Series Pellet Grills With Direct Flame
I believe the 600 Series to currently be the only Z Grill pellet grills providing direct flame access: Image – ZGrills.comOpens in a new tab.

Luxury Pellet Grills All Offer Direct Flame Access

So let’s say you are not limited by a budget of up to $2000 and you are in the market for a luxury stainless steel pellet grill. In that case, they all offer direct flame access by various means. There are quite a few luxury pellet grill brands, and the number seems to grow every couple of years, currently, they include:

But Do You Really Need Direct Flame Access?

Ok, so you do need at least 450 degrees at the cooking grate to have at least reasonable (not great) searing performance. As I’ve discussed above, having direct flame access can definitely help to get the cooking surface in excess of 450 degrees, and much higher, potentially up to 700 degrees. However, a pellet grill with a PID temperature controller and decent cast-iron racks of GrillGrates will get above 600 degrees. So my point is, don’t presume you have to have direct-flame access to get good grilling/searing performance from a pellet grill. I discuss this more in my article on which pellet grills get the hottest.

Camp Chef Propane Sidekick Attachement
While many Camp Chef pellet grills do offer direct flame access, there is also the option of a propane Sear Box/Sidekick for even higher temp grilling/searing: Image – Campchef.comOpens in a new tab.

Another point worth making is a gas grill will actually get to a higher temperature at the cooking grate, closer to 900 degrees. Therefore, you are seeing some manufacturers come out with combo pellet/gas grills. Alternatively, Camp Chef is adopting a slightly different approach with their Sear Box/Sidekick, which is my personal preference. Then again, as I discuss in my pellet vs gas grills article, if you have a working gas grill already a vertical pellet smoker might actually be a better option to get you better-tasting food. You do the first part of the cook on the vertical pellet smoker, then sear the food off on your gas grill.

Conclusions On Wood Pellet Grills With Direct Flame Access

Do I think direct flame access on a pellet grill is a good feature to have? Most definitely. While the user has to be aware of the risks, I think its an important feature. Do I think its the most important feature on a pellet grill with regards to grilling/searing performance? No. I think first and foremost you should focus on getting a grill with a PID controller if you can afford it. Then focus on the grate material, thin wire>thick wire>cast-iron. However, I pretty much recommend GrillGrates on all pellet grills (any grill for that matter). Therefore, the grate that comes with the grill isn’t that important. Furthermore, if you have access to a gas grill/propane access that will be the best option for high-temperature grilling/searing. The main purpose of cooking with pellets is to provide better flavour and set-and-forget convenience with features such as WiFi. However, if you are just going to have a pellet grill on its own, sure look for one with direct flame access.

That’s it! Thanks for reading, I hope this article has helped you to decide if you need a pellet grill with direct flame access or not. There are lots of pellet grills without direct flame access that are excellent grills/smokers. Please check out my Wood Pellet Grill/Smoker Guide to learn more. 🙂

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Chris - PelHeat

Hi, I’m Chris. I started PelHeat.com back in 2007. This website is intended to be an educational resource on how pellets are made and their various uses. I hope you find the information useful.

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